A heavy copper PCB (Printed Circuit Board) is a type of circuit board that has significantly thicker copper thickness compared to standard PCBs.
This enhanced copper thickness is specifically designed to handle high-current applications and provide superior thermal management.
Key Characteristics and Definition
Copper Thickness: Standard PCBs typically have a copper thickness ranging from 0.5 to 3 ounces per square foot (oz/ft²), the heavy copper PCB is defined as having a copper thickness of 3 oz/ft² or more on its inner and/or outer layers. In some cases, "extreme heavy copper" PCBs can have copper weights exceeding 20oz/ft².
Measurement: The copper weight is measured in ounces per square foot (oz/ft2), which represents the weight of copper that would cover one square foot of the board. A higher ounce value corresponds to a thicker copper layer.
Trace Characteristics: The thicker copper layers allow for wider and taller traces, which reduces the electrical resistance. This is crucial for applications that require carrying high currents without generating excessive heat.
Standard Testing | IPC Class 2 |
Layer | 8 layer |
Minimum Line Space | 0.2mm |
Processing Technology | Resin Plugging+ Plated |
Min Hole Size | 0.2MM |
Solder Mask Color | Green, Red, Blue, Black, White |
Material | FR4 TG150 |
Package | Vacuum Package |
Copper Thickness | 3oz-5oz |
Heavy copper PCBs are essential for a wide range of high-power and high-reliability applications, including:
Power Electronics: Power supplies, inverters, and converters.
Automotive and Electric Vehicles (EVs): Battery management systems (BMS), motor controllers, and charging systems.
Renewable Energy: Solar power inverters and wind turbine controllers.
Industrial Equipment: Motor drives, welding machines, and robotics.
Military and Aerospace: Radar systems, power distribution units, and communication devices where reliability in extreme conditions is critical.
Planar Transformers: Heavy copper PCBs are used to create high-power-density planar transformers directly on the board.
Our Product Technical Support and Services for the Heavy Copper PCB include:
- Dedicated technical support team to assist with any product-related queries or issues.
- Comprehensive documentation and resources for easy reference and troubleshooting.
- On-site services for installation, maintenance, and support as needed.
- Customization options available to meet specific project requirements.
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